Learn all about the Ford Kuga Plug-in Hybrid battery recall: overheating risk, affected models, online VIN check, and tips for buying a used vehicle safely. Updated guide for 2025.
📋 Article Index
Ford Kuga Plug-in Hybrid Battery Recall: Risks, Checks, and Recommendations for 2025
⚡ The battery pack problem
In 2020, Ford initiated a global recall for the Kuga Plug-in Hybrid due to a potential risk of overheating in the high-voltage battery pack . In some isolated cases, the issue could lead to fires or serious damage to the vehicle.
🚗 Models involved
The campaign mainly concerned:
- Ford Kuga Plug-in Hybrid (PHEV) produced until the end of 2020
- Some production batches in Europe, including Italy
For other Ford hybrid models (e.g. Mondeo or Explorer PHEV) there are no similar recall campaigns related to the battery pack in the same period.
🔎 How to check the recall
Checking whether a car has been affected by the recall is quick and free :
- Go to the official Ford portal
- Enter the vehicle identification number (VIN) in the appropriate field
- Alternatively, go to an authorised Ford workshop which will confirm within seconds whether the intervention has been carried out.
🔥 Risks and consequences
Ignoring this warning may result in:
- Risk of fire due to overheating of batteries
- Devaluation of the vehicle in case of sale
- Cancellation of warranty or reduced insurance coverage
✅ Expert advice
If you're considering purchasing a used Kuga Plug-in Hybrid , the first thing to do is check whether the vehicle was eligible for the recall and whether the work has been carried out . This is a non-negotiable check to ensure your safety and that of your investment.
⛔ Mistakes to avoid
- Purchase without VIN verification on the Ford portal
- Trusting dealers who do not document the interventions
- Underestimating the impact on vehicle safety and value

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Original TPE rear trunk mat with high edge, compatible with Ford Kuga MK3 and Plug-In Hybrid. Waterproof, durable, and easy to clean, ideal for protecting the trunk from dirt and liquids.
❓ Frequently Asked Questions (FAQ)
📆 When was the recall done?
The recall was announced in 2020 and affected cars produced up to that year.
💰 Is there a cost to the customer?
No, official recalls are always free of charge at an authorised Ford dealership.
🔋 After the recall, is the problem permanently solved?
Yes, Ford's intervention included replacing or securing the battery pack with updated components and more stringent testing procedures.
